Mayonnaise/Salad Dressing Processing

Process Description

Powdered egg and spices are dissolved in a mixer, cooled in a plate heat exchanger then stored in a jacketed tank prior to blending. Vegetable oil is also cooled in a plate heat exchanger prior to blending. Vinegar, the chilled oil and the chilled egg mixture are supplied to a continuous blending system which consists of a multihead metering pump and a pre-emulsion mixer. The metering pump insures that the various ingredients are fed in the correct proportions. The mixer blends the ingredients together and prepares them for finishing in the WCB colloid mill, which creates a uniform dispersion and stable emulsion. The product then flows to the filler. An optional tank acts as a filler feed buffer if the filler does not have an inlet tank or if garnish is added.

For salad dressings, starch is mixed with water then cooked and cooled using a plate heat exchanger and holding tube. The cooked starch is then supplied to the continuous blending system for incorporation into the blended product.

Search Application Library

Downloads
Mayonnaise/Salad Dressing Processing
Application Library

Process System Features

  • Single multi-head metering pump simplifies operation and insures consistent product (0.01 % accuracy).
  • WCB colloid mill results in superior appearance and taste.
  • Cooking system designed to optimize starch quality. Tubular heat exchangers available for shear sensitive applications.
  • Corrugated tubular coolers may be located after the pre-emulsifier or after the colloid mill to prevent breaking of emulsion in high temperature environments.
  • Product flow rate can be varied using a variable speed drive on the metering pump motor.
  • System and equipment designed for CIP.